UK combination inspection system integration

Two critical checks · one compact station

Metal Detector Checkweigher Combination Systems

Detect metal contamination and underweight or overweight packs in one coordinated in-line system with production data and verified automatic rejection.

Compact critical control

Why combine metal detection and checkweighing?

A combination system shares product transfer, control architecture and floor space while retaining two distinct inspection decisions. The design can simplify line integration, reporting and operator use—but only when aperture, belt geometry, weighing time and rejection are specified together.

Reduced footprintShared recipesCoordinated rejection
System scope

What a combination inspection station can include

The mechanical and control arrangement is configured for the actual pack, contaminant standard, weight limits, production environment and line speed.

01

Metal detection

  • Ferrous metal detection
  • Non-ferrous metal detection
  • Stainless-steel detection
  • Product-effect assessment
  • Test-piece procedures
  • Aperture sized for the pack
02

Dynamic checkweighing

  • Underweight rejection
  • Overweight rejection
  • Completeness checks by weight
  • Mean and trend monitoring
  • Filler feedback options
  • Batch production data
03

Control and rejection

  • Shared product recipes
  • Fault-specific reject logic
  • Reject confirmation
  • Lockable reject bins
  • Bin-full and air-pressure monitoring
  • Fail-safe line-stop logic
Compact checkweigher and automatic reject conveyor for packaged products
Correct specificationAperture, product effect, weighing time and reject distance all matter.
Engineering inputs

What information is needed to specify a combination system?

  1. 01

    Pack dimensions, weight range, material, orientation and centre of gravity.

  2. 02

    Target speed, product spacing, conveyor height, transfers and available length.

  3. 03

    Required metal-detection standard, test pieces and known product effect.

  4. 04

    Weight tolerances, expected variation, filler feedback and reporting needs.

  5. 05

    Cleaning regime, ingress protection, temperature, draught and vibration conditions.

Reject assurance

The failed pack must be removed—and the removal must be proved

Pusher, air blast, drop flap, retracting belt or stop-and-alarm arrangements are chosen around pack behaviour and risk. Reject confirmation, guarded bins and fault monitoring can be included.

01

Detect

Record the metal-detection or weight failure against the tracked pack.

02

Track

Maintain product identity from inspection point to reject point.

03

Reject

Remove the failed pack without disrupting acceptable production.

04

Verify

Confirm the reject event and trigger the agreed fault response if it fails.

Direct answers

Combination system FAQs

Share your pack, target speed, line layout and inspection standard for a system review.

Ask an application question →
What is a metal detector checkweigher combination system?

It combines in-line metal contaminant detection and dynamic weight checking on a shared conveyor platform, normally with coordinated controls, product recipes, records and automatic rejection.

Why combine a metal detector and checkweigher?

A combination system can reduce line length, simplify product handling and provide one coordinated inspection and reject point while controlling both contaminant and weight risks.

Can failed packs be separated by fault type?

Yes, subject to layout and risk assessment. Separate reject devices or segregated bins can identify metal-detection and weight failures, with reject confirmation and bin-full monitoring where required.

Start with the product and standard

Define both inspection risks before choosing the machine.

Send pack dimensions, speed, weight limits, test-piece requirements and available line space.

Call 01865 416657Project enquiry